Tuesday, April 14, 2020

Some moments of zen...


2020 has been a year that most of us would like to forget. 

No explanation necessary.

So I thought I'd do a little recap of happier times, and certainly more interesting times. 

Here's a little walk down memory lane... 

I hosted a birthday party for a fellow woodworker - her friends arranged it as a surprise. 


She lives in San Diego, and runs a woodshop called The Shop. She does amazing carvings, here's link to her Instagram page - you should follow her!  Click here for The Shop's link.

The five of us spent a very fun afternoon at the school, talking shop and eating cake!  And laughing! 

Seeing their remarkable friendship was inspiring. 



One of my customers is into sky-surfing. 


I've written about his project before, but I keep finding scraps of his plywood around my shop, reminding me of this project. 


I had no idea there was specifically plywood made for aircraft - with special adhesives to ensure no delamination. Who knew?!  


You could pay me a million dollars to sky surf, but he sure raves about it.


 I'll pass on that new hobby. 

Speaking of hobbies- I worked on a few PineWood Derby cars this year. Parents who don't have tools at home come to my shop, and I work with the kids to help make their cars special.

We had a couple of winners this year! 

These kids were adorable, 


and the parents were SO happy that their kids could actually compete, without having to go out and buy a ton of tools to make that happen. Who knows.. maybe someday, these kids will enroll in a class of mine!


I did a little bit of traveling this year, visiting my sister and her husband in North Carolina. They live in the middle of nowhere, on top of a mountain. 



Seriously.  

They’re above the clouds, it’s pretty amazing. 


They are both artists, and truth be told - I think they are truly the talented ones in the family. They exhibit their work in galleries, 



and this pandemic shutdown has really affected artists all over the world.

Here's my brother-in-law's website - his encaustic pieces are simply gorgeous.






My visit with them was far too short. We explored nearby Asheville, it's filled with art wherever you go. Like Sedona of the east...



(I need this sign in my yard!)




I got to meet one of their friends - Gayle, who is a glass artist.  That's my sister and Gayle below - best buds!


Gayle's glass studio was organized and so inspiring! I love visiting other studios - I swear, some day I will go on a road trip and visit all the woodworkers that I've "met" online, checking out their work spaces. 


some of Gayle's work - wow!



I'm not sure there could have been a worse year to open a restaurant, but my friend Jeremy did just that, opening Your Way, a neighborhood breakfast/lunch joint. 


I met him after working on the tabletops for his restaurant, and stopped by for his soft opening.


 His meals are healthy (well... maybe not the tots!) and prepared right in front of you - I hope he's safe and staying busy during this shutdown. Come to think of it - I'm going to call and see if he's open for carryout today!


 Speaking of restaurants - if you're from Akron, Ohio, you'll recognize this cup. A staple in the city, and I can't visit the town without stopping by for a burger.


Yes, I did my yearly visit to Akron, to celebrate my mom's birthday... happier times! Let's hope all of this craziness has settled down and I can visit again in October. 


Back in the shop, I was working on an odd commission - a fraternity paddle. Frat boys order a lot of items from me - signs, paddles,  whatever - but this paddle was especially odd. They wanted a flat paddle - BEEFY! And with a handle turned to resemble a baseball bat handle. 

 It started out as a block, 


and my buddy Denny cut the shape out with his CNC machine. 


The handle was turned on my "older than God" lathe - this may not be a pretty or fancy machine, but it has a lot of power and gets the job done.


And there you have it - a paddle with a turned handle.... not sure why they needed something so beefy, and I hope they didn't use it on someone!


There were a lot of "odds and ends" jobs - mostly repairs, which I've gotten pretty efficient at doing. Like repairing this table base, 


or making these shadowbox displays, that hold paintings. 


A remote controlled LED show surrounds the painting - what a cool concept!


Oh, sure - there were a lot convention displays to be made, like this grass seed display. Convention displays have to be made quickly, and usually - remotely. 


I probably make a half dozen of them a year, and have never met the buyers face to face. It's a weird way to do business, but in our upcoming economy, it might be the way we all do business in the future.


Dog steps? no problem!


I also did lots of little laser jobs, which have proven to be really fun!



A friend retired from the post office last year, and I made this silly keyring for her. I'll bet she's thrilled she's not delivering mail right now! 





I made this large wall piece for a friend - a family tree shadow box. 


The five frames are held in place with magnets, so it's easy to pop them off and add a photo. I even added the couple's initials, "carved" into the family tree. I have to say - this piece was a BIG hit!



But mostly, I've been doing a lot of cleaning and maintenance. 


There's never an end to it. 


There's never an end to it. 



This air cleaner filter has done its job!


We also had some pretty fun classes at the shop - this "making a mallet" class was terrific. Denny had found some plans for a mallet a while back, and we made a few, and then decided to turn it into a two-session class. 


The mallet head is glued and wedges into place, adding a lot of strength to it. 


And beauty! 



Splinters are always a hazard in the shop, 


 and one of my students gave me a care package! 

(Much appreciated!)


Last summer, I "met" a friend in the garden; he used to hang out on my artichoke plant, and I would see him every day when I went outside with Stella to check on the garden. I know this will sound crazy, but this we actually communicated with each other. When I would bend over to watch him, he would nod, or raise an arm to me. I know, crazy... but true. 


We got to be best buds, he's even climb on my hand and walked around the yard with me. 


And though it's hard to see, this video captured him eating breakfast.



Sadly, one day, he just quit showing up. I had done a little research, and learned that grasshoppers really don't have a long life span. And then - working in the garden, I found him. :(  


I suddenly understood why Tom Hanks cried when Wilson floated away in the ocean. 

Speaking of the garden... 


it was a wonderful year; the gift that keeps on giving. 



Closer to the holidays, we did another "instant gratification class - the giant wrist watches are always fun.


and the bottle openers we made were a huge hit. 

HUGE! 



Adding a little lasered artwork to them made them even more special. 




We added a new project - these little tea lights made out of live edge scraps.


 They hold a box of matches, 


and this project became even more popular than the bottle openers! 


 Finally - the end of the year was tragic for me - I lost Stella, 


my constant companion


 and the best shop dog ever. 


I miss her every day, and life just isn't quite as bright without her. 


In this day and age,  there is a lot of sadness going around, and I'm sure her loss might seem trivial compared to the thousands of lives lost in the last month or so. 

Suffice it to say - loss is loss, and it all hurts. 


I hope you're all taking care of yourselves, and remember that better times are on the horizon. 

Stay safe.

Wednesday, April 08, 2020

Best video I've seen on epoxy pours....

Are you sick of "social distancing" yet? 

Or are you using it to learn, grow, experiment in your shop, and come back invigorated?

I'm doing the latter - I've been repairing old tools I've been meaning to tackle, straightening, cleaning, and well... more cleaning. And... watching videos, learning cool new tricks. Here's one of the best I've seen on epoxy pours. 

There is SO much bad information out there, it's hard to cull the good stuff from the bad. But - in my limited knowledge of epoxy, I think this is a good one. 

I'm working on something fun for my next post - stay tuned!



Tuesday, March 31, 2020

Can't get to the lumberyard? Check this out...


If you're Jones'ing for a trip to the lumberyard, maybe this will get you by for a bit.


Friday, March 27, 2020

A State of the Woodshop Address...



The phone has been ringing, with people asking when the shop is going to reopen. 

I wish I had answers for everyone, but in the words of Sergeant Schultz - I know nothing! 


Here's what I do know...now's the time to catch up on all of those home projects I put off, claiming "I don't have time."  

It's Spring here - and going to be in the 80s next week, perfect for getting some plants in the ground, or getting the yard in shape. 

My studio at home has been neglected for too long - and I've been getting the kilns back in shape, for some future firings. Did you know that I enjoy working with clay almost more than I enjoy building furniture? 

I used to make a ton of sushi dinnerware sets... like these. 


Complete with sake pitchers and cups. 


Or just single platters. 


Or tea sets with a serving trays.



 But I realized that I like making tile more than anything. 


I spent a few years experimenting with texture, and how the various glazes behaved on the surfaces.


Finally - I figured out a way to integrate tile into my furniture. 






With a little carving thrown in, for good measure. 




If I had one wish for everyone going stir crazy at home - it would be that you try something new. 

Carving?  

It doesn't take much - maybe a pocketknife and a soft piece of wood. 


How about spoon carving? 


If you're really desperate - grab a paring knife and bar of soap!

The point is - don't let this down time go to waste! 

We'll be back in the classroom making sawdust soon enough, so keep your chin up, and keep creating!



Thursday, March 19, 2020

Friday, February 28, 2020

Parts R Us...


My shop could probably be renamed "Parts R Us" and it would be fitting. I've been making a ton of parts lately. 

It's always interesting to see what projects people are undertaking. I had a client bring a couple of antique baby carriage wheels to my shop - one was intact like this, and one was in pieces.



 And missing some pieces - specifically, missing two of these wheel spokes. 


They had an odd shape - I could tell that it was turned on the lathe, but it also has some flat spots and some scoops in the profile. Not a particularly hard piece to make, but one that took a few different steps. 

I started with a couple of pieces of sassafras, which matched the coloring and grain of the original spokes. 



Once I has a piece roughed out, I shaped the sides on the NEW bandsaw, 


and smoothed everything out on the belt sander. 


My lathe work is more about utility than making artsy pieces. There's never enough time to make all of the pieces I would like to...  someday! Turning these was the easy part!


Turning these was the easy part! 




Finishing them was a breeze, using Mohawk spray stains. I added a bit of distress to the two new spokes, so they wouldn't stand out against the old ones. My secret weapon for making these look grungy was a Sharpie for some darker highlights. 

And finally - fitting all ten of the spokes into this rigid rim was quite a challenge. And probably why the client asked me to do it. She had done the first one, and struggled with it, so I was tasked with assembling the second one. 



The two new spokes are these two at the bottom - could you have found them, if I hadn't pointed them out?

It would have been easy if I had four hands, but I didn't. An hour later, struggling with each individual spoke wanting to pop out of place, and this small repair was complete.  I love quickie projects like this - they keep me on my toes, and pay a few bills.  And my clients are awfully happy! Still want more? 

By the way, this carriage was made by the F. A. Whitney Carriage Company - click here to read more.



Still want more? Check out this article.



She promised to send me photos when the piece is fully restored, and I can't wait!



Sunday, February 23, 2020

Has Watco changed its formula?


Do you remember last October, when I started working on this small live-edge table?  


A client brought a slab to me, requesting a small side table, so I started flattening it with a scrub plane. It was a lot of work!  


But eventually, the high spots were taken off, 




 and it was flat enough to run through the planer. 


Some weird punky spots popped up... I've never really seen something like that. 


The wood was dense and solid, yet when I started sanding it, small chunks would chip or flake off. 



I'd been given a sample of super glue that seemed like it might do the trick, so I "mended" these punky spots, covering them in CA glue and hoping for the best. It did the trick, sealing and hardening the wood enough that I could sand and finish it. 


All that was left was sanding. 


And more sanding.  And oiling. 


Of course,I always use Watco Danish Oil, wet-sanding it into the wood. This results in a very soft surface, so nice to touch, and one that clients always gush about.

But here's something interesting... I had to open a new can of oil, and I noticed that the artwork and packaging on the can was different. The new can is on the left, the old can on the right. 


This is the new can, with its " EASY wipe on" banner on the front. Over the years, Watco has changed hands several times, being owned by Minwax, Flecto, and Krylon. And probably more.  

This time, I've sensed that the original recipe has been altered. This can seemed really different - thicker in viscosity, and "stickier" in feel. 


The old version had much more flow to it, although both versions resulted in a similar result. I'd be curious to hear if anyone else has noticed the change in recipe. Either way, this table surface was gorgeous.